For manufacturing operations

Improve manufacturing operations with AI workflows

Agentic intelligence for factory-specific workflows that capture, coordinate, and continuously improve work.

Learn more

Built with and supported by

AWS
Campus Founders
digitalHUB Aachen
GCP for Startups
Gronen
NVIDIA Inception
RWTH Innovation
XPLORE
Pilotarc

Operational challenges

Where failure management breaks down today

In many plants, fast response and continuous improvement break down at the same six points.

Unstructured capture

Incidents are captured too late, too inconsistently, or with missing information.

Scattered context

Relevant information sits across Excel, email, PDFs, shift logs, and disconnected systems.

Weak follow-up

Actions, owners, and escalations get lost across teams, shifts, and tools.

Repeat issues

Past cases are hard to find and reuse in daily operations, so the same problems happen again.

Knowledge gets lost

With staff shortages, turnover, and high workload, important operational know-how disappears from day-to-day execution.

Too much depends on individuals

Critical decisions and follow-up actions often work only when the right people are available.

Platform

Embed Agents and Automations into Manufacturing Workflows

Cortexio helps manufacturers turn operational workflows into AI-powered software that captures information, drives action, and improves continuously.

Production apps

Operations workspace

Quality Management

Nonconformance and CAPA

4 open CAPAsAudit ready

Knowledge Management

SOPs and work instructions

132 SOPs8 updates pending

Maintenance

Assets and work orders

6 work orders3 overdue
Data apps

Create data app

Design a tailored workflow in minutes

Operational impact you can measure

From capture speed to audit effort, Cortexio helps improve the KPIs that shape daily operations.

Pilot range

50-80%

less audit prep effort

Evidence and history stay ready for audits.

Capture speed

Up to 95%

faster information capture

Guided inputs cut frontline reporting friction.

Issue resolution

Up to 89%

faster issue resolution

Linked evidence speeds containment and root cause work.

Repeat failure rate

Up to 50%

lower repeat failure rate

Similarity search helps prevent recurring issues.

Early visibility

Up to 24%

more issues caught early

Better reporting exposes hidden problems sooner.

Rework cycle

Up to 35%

faster rework cycles

Clear ownership shortens rework turnaround.

AI readiness

AI-ready

governed data foundation

Structured records create a safer base for industrial AI.

Pilot range

20-40%

lower MTTR

Searchable history helps teams resolve issues faster.

Pilot range

15-30%

fewer repeat incidents

Reusable fixes help teams avoid repeat failures.

Pilot range

50-80%

less audit prep effort

Evidence and history stay ready for audits.

Capture speed

Up to 95%

faster information capture

Guided inputs cut frontline reporting friction.

*Illustrative KPI messaging: bold benchmark-style claims plus pilot target ranges. Final targets should be set against each customer's baseline.

Workflows

Start with one workflow. Expand across the factory.

Turn factory workflows into software that captures what happened, helps drive what should happen next, and improves over time.

Failure Management

Every issue becomes future prevention, not just past documentation.

Issues arrive late, context is fragmented across shifts and tools, and follow-up ownership is still unclear after containment.

What changes

Each issue is captured with structured operational context.

Owners and next-best actions become visible immediately.

Resolved cases reduce repeat failures over time.

1

Identify the workflow

2

Build the AI data app

3

Coordinate action

Deploy Cortexio in your factory

Book a demo

1. Scope the workflow

Map the current process, roles, inputs, bottlenecks, and reporting needs.

2. Build the first AI data app

Configure fields, views, agents, automations, and analytics around the real workflow.

3. Deploy and expand

Go live on one workflow, prove value, and extend across adjacent factory operations.

What our customers say

Short feedback from quality, production, and shopfloor teams using Cortexio in their daily work.

What I like is that the information is captured cleanly and completely right away. That makes it much easier to trace cases later, analyze them, and hand them over clearly within the team.

Shift Lead / Quality

I can quickly record the issue right at the machine with my voice instead of filling out long forms or hold cards later on. It saves time and is simply much more practical in day-to-day work.

Quality Assurance / Shopfloor

What I really like is that the system immediately shows us similar cases from the past. That often lets us see quickly that a solution already exists, so we do not have to start from scratch every time.

Production Team Lead

For me, the analytics are a real advantage above all. I can build the dashboards the way I need them and avoid constantly pulling numbers together and doing manual reporting.

Quality Manager

What I like is that the information is captured cleanly and completely right away. That makes it much easier to trace cases later, analyze them, and hand them over clearly within the team.

Shift Lead / Quality

I can quickly record the issue right at the machine with my voice instead of filling out long forms or hold cards later on. It saves time and is simply much more practical in day-to-day work.

Quality Assurance / Shopfloor

Get started

See how Cortexio fits your workflow

Bring a real workflow, failure management, shift handover, audits, or another operational process, and we will show how Cortexio can turn it into factory-specific AI software.

Book a demo

Factory-specific fit. Persistent memory. Agentic action.

FAQ

Questions teams ask before the first workflow

Start with one workflow, prove value, and expand from there.

About

Built close to manufacturing reality

Cortexio is built to turn factory workflows into software that teams actually use on the floor.

We combine applied AI, product engineering, and manufacturing operations experience to ship systems that fit real workflows.

Marc Ungeheuer

Marc Ungeheuer

Co-founder

Max Bücker

Max Bücker

Co-founder

Contact

Contact us

Bring a workflow, question, or deployment requirement, and we will route it to the right team.

We will only use your details to respond to this request.